belt conveyor steel roller idler rollers drive drum tail pulley
|Type||Belt width(mm)||Standard Diameter(mm)||Length(mm)|
|Drive pulley||500||500||Length of the pulley depends on the belt width of the conveyor|
1.)Pipe: seamless steel : it was precisely cut by using the flame cutting machine.
2.)The sleeve & disc :it was cut by using the laser cutter machine precisely.
3.)Shaft: We chose 45# round steel & sleeve and process the whole shaft so that it ensures shaft concentricity and reduction for the eccentric shaft force. It make sure the pulley move more stable
4.)Bearing set & bearing: high-quality bearing which is hot charging and bearing block are equipped inner bearing enlargement device, so the bearing can be easily pushed to the bearing position and it avoids the bearing damage from the beating.
Testing for the pulley
We have the professional testing machine for the pulley. We need make the eliminating inner stress treatments when the pulley’s withstand forces exceed 80KN and we will make the static balance inspection when the belt speed exceeds 2.5m/s.
And we laso make the Drum dynamic balance test for the pulley to confirm the good quality before sent to the customer.
After all the goods tested then make the packing, then the goods put into the warehouse to wait to send to the customer
Exhibition and the customer visiting~
We also attend many kinds of related exhibitations to know more our products for the customer. Such as Canton fair, buma fair andother minging fairs.
Our company and products get the customer approve and many customer vist us and make the orders for us.
We have the ISO 9001 certification The products have gained various patents. For example: Trademarks, patents,ects.
After sale service
We provide the customer best after sale services, and we solve the problems any time.
The company introduction:
HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.
It’s registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
we has large lathes, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
We have the professionalQC dept. to keep the good quality before the goods sent out. The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries and regions. We will Strengthen the inner management and improve our products’ quality constantly.We will offer the best products for customers from the beginning to the end.
1.Q: Your bearing type and brand usually use?
A:Large ball bearing type deep ball bearing withSRB, and according to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 3 piece.
5.Q: What’s the production capacity of your conveyor pulley?
6.Q: What’s your roller’s lifetime?
Our pulley have a long lifetime with good performance and usually
make sure 30000 to 50000 hours under the normal site and operation.
|Structure:||Tube, Shaft, Self-Aligning Bearing, Bearing Seat|
|Welding:||Submerged Arc Welding|
|Product Name:||Conveyor Steel Roller Idler Rollers Drive Drum|
How are drive pulleys used in the production of paper and printing machinery?
Drive pulleys play a crucial role in the production of paper and printing machinery by providing power transmission and control. They are used in various stages of the paper manufacturing process, as well as in the operation of printing presses. Here are some key ways in which drive pulleys are utilized in these industries:
1. Paper Manufacturing:
In the paper manufacturing process, drive pulleys are employed in several key steps:
- Pulping: Drive pulleys are used in pulping machines to break down raw materials, such as wood chips or recycled paper, into a pulp. The pulleys help drive the rotating blades or beaters that break down the materials.
- Paper Machine: In the paper machine, drive pulleys are used to control the movement of the paper web. They are used in the forming section to guide and control the flow of pulp onto the wire mesh, allowing water to drain and forming the paper sheet. Drive pulleys are also used in the pressing and drying sections, where they help control the tension and speed of the paper as it passes through various rollers and dryer sections.
- Reeling and Winding: After the paper has been produced, it is wound into large rolls or reels. Drive pulleys are used in the reeling and winding machines to control the tension and speed of the paper as it is wound onto the reels.
2. Printing Machinery:
In the printing industry, drive pulleys are utilized in various types of printing presses, such as offset, flexographic, and gravure presses. Here are some specific applications:
- Feeder Systems: Drive pulleys are used in the feeder systems of printing presses to control the movement of paper or other printing substrates. They help ensure a consistent and accurate feed of the material into the press.
- Impression Cylinder: The impression cylinder in a printing press is responsible for transferring the inked image from the printing plate onto the paper. Drive pulleys are used to rotate the impression cylinder, providing the necessary force for the transfer process.
- Delivery Systems: Drive pulleys are also employed in the delivery systems of printing presses to control the movement of the printed material as it emerges from the press. They help maintain proper tension and speed, allowing for smooth and precise delivery of the printed products.
Overall, drive pulleys are essential components in the paper and printing industries, enabling the efficient and controlled movement of materials throughout the production process. They contribute to the precise and reliable operation of machinery, ensuring high-quality paper production and printing output.
How are drive pulleys utilized in agricultural machinery and equipment?
Drive pulleys play a crucial role in various agricultural machinery and equipment, enabling the transfer of power and motion between different components. Here are some common applications of drive pulleys in agriculture:
1. Belt-driven Systems:
Many agricultural machines use belt-driven systems, where drive pulleys are utilized to transmit power from the engine to different components. For example, in combines and harvesters, drive pulleys connect the engine to the threshing mechanism, cleaning system, and grain handling equipment. These pulleys help drive the belts that transfer power and enable the operation of different functions within the machine.
2. Conveyor Systems:
In agricultural operations such as grain handling facilities, drive pulleys are used in conveyor systems. These pulleys provide the driving force to move materials such as grains, seeds, or feed along the conveyor belts. The drive pulley’s rotation creates the necessary tension and friction to propel the belt, allowing for efficient and controlled material handling and transportation.
3. Augers and Grain Handling Equipment:
Drive pulleys are integral components of augers and other grain handling equipment. Augers are commonly used in agriculture for tasks like loading and unloading grain, transferring feed, or moving bulk materials. Drive pulleys are used to power the rotational motion of the auger, enabling efficient and precise material handling. The pulley’s size and speed determine the auger’s capacity and performance.
4. Irrigation Systems:
Irrigation systems in agriculture often utilize drive pulleys to transmit power from a motor or engine to pumps or water distribution mechanisms. The pulleys drive belts that connect the power source to the irrigation pump, allowing for the pressurized delivery of water to crops. Drive pulleys help regulate the speed and torque required for efficient irrigation operations.
5. Mowers and Hay Balers:
Drive pulleys are employed in mowers and hay balers used for cutting and baling crops such as grass, hay, or straw. These pulleys transfer power from the tractor’s engine to the cutting blades or baling mechanisms, enabling the efficient operation of these machines. The pulleys ensure that the rotational energy from the engine is effectively converted into the desired cutting or baling action.
6. Seeders and Planters:
Seeders and planters in agriculture often rely on drive pulleys to power the distribution mechanisms that sow seeds or plant seedlings. The pulleys drive belts or chains that rotate the seed metering units or planting mechanisms, ensuring precise seed or plant placement in the field. This allows for accurate spacing and depth control during the planting process.
7. Sprayers and Fertilizer Spreaders:
Drive pulleys are utilized in sprayers and fertilizer spreaders to power the spraying or spreading mechanisms. These pulleys transfer power from the engine to the spraying pump or spreader discs, enabling the even distribution of liquid fertilizers, pesticides, or granular materials. The pulleys help maintain the desired rotation speed and torque for effective application.
In summary, drive pulleys are extensively used in various agricultural machinery and equipment for power transmission and motion control. They are employed in belt-driven systems, conveyor systems, augers, irrigation systems, mowers, balers, seeders, planters, sprayers, and fertilizer spreaders. By facilitating the transfer of power, drive pulleys contribute to the efficient operation of agricultural processes, enhancing productivity and performance.
How do drive pulleys contribute to the efficient transmission of power?
Drive pulleys play a crucial role in ensuring the efficient transmission of power in various mechanical systems. Their design and function enable the transfer of rotational motion and torque from a driving source, such as an engine or motor, to driven components, such as belts, chains, or shafts. Here’s how drive pulleys contribute to the efficient transmission of power:
1. Power Transfer:
Drive pulleys provide a mechanical interface between the driving source and the driven components. They transmit power from the driving source to the driven components, allowing them to perform their intended functions. By maintaining a solid connection and effective power transfer, drive pulleys minimize energy losses and maximize the efficiency of the system.
2. Speed and Torque Conversion:
Drive pulleys are often used in conjunction with belts or chains to convert speed and torque between the driving source and the driven components. By varying the size ratio between the driving and driven pulleys, different speed and torque relationships can be achieved. This allows for the adaptation of power output to meet the specific requirements of the driven components, optimizing efficiency and performance.
3. Mechanical Advantage:
Drive pulleys can provide mechanical advantage in power transmission systems. By utilizing different-sized pulleys or multiple pulley arrangements, such as pulley systems with multiple belts or chains, the mechanical advantage can be increased. This enables the driving source to exert a greater force or torque on the driven components, enhancing efficiency and enabling the handling of higher loads or resistance.
4. Belt Tension and Grip:
In belt-driven systems, drive pulleys contribute to efficient power transmission by maintaining proper belt tension and grip. The design of the pulley rim, such as V-grooves or toothed profiles, ensures optimal engagement with the belt, preventing slippage and ensuring efficient power transfer. By effectively gripping the belt, drive pulleys minimize energy losses due to slipping or excessive friction, thereby improving overall efficiency.
5. Alignment and Stability:
Drive pulleys help maintain proper alignment and stability in power transmission systems. They guide the movement of belts, chains, or shafts, ensuring that they remain in the desired position and track correctly. Proper alignment reduces friction and wear, minimizing energy losses and improving the overall efficiency of the system. Additionally, stable and well-supported drive pulleys prevent vibrations and misalignment, which can lead to decreased efficiency and increased wear.
6. Load Distribution:
Drive pulleys distribute the transmitted power evenly across the system. They help distribute the load or force exerted by the driving source to the driven components, ensuring balanced power transmission. This balanced load distribution minimizes stress concentrations and prevents premature wear or failure of system components, contributing to overall efficiency and longevity.
7. Maintenance and Serviceability:
Efficient power transmission is also facilitated by the maintenance and serviceability features of drive pulleys. Properly designed pulleys allow for easy installation, adjustment, and replacement of belts, chains, or other driven components. This simplifies maintenance tasks, reduces downtime, and ensures that the system operates at its optimal efficiency over its lifespan.
In summary, drive pulleys contribute to the efficient transmission of power by providing a reliable mechanical interface, enabling speed and torque conversion, offering mechanical advantage, maintaining belt tension and grip, ensuring alignment and stability, distributing loads evenly, and facilitating maintenance and serviceability. By optimizing power transfer and minimizing energy losses, drive pulleys enhance the overall efficiency and performance of mechanical systems.
editor by CX