Product Description
1. The pulley can be divided into driving pulley (head pulley) and thurnabout pulley (tail pulley), driving pulley is the main part for transmitting the power : smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
According to the structure style, the 2 type pulley can be divided into 3 light duty, medium duty and heavy duty.
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.
Based on the above design, the pulley is reasonably structured, convenient type selected, performance reliable, long life time.
Our pulleys are of stable structure, good performance and long operating life. They can work normally in dusty, wet and muddy environment.
2. Outer diameter deviation of Drive pulley(mm)
| Pulley diameter | ≤400 | >400~1000 | >1000 |
| The Maximum Deviation | 0~1.50 | 0~2.0 | 0~2.5 |
3. Radial Runout of roller excircle(mm)
| Pulley diameter | ≤800 | >800~1600 | >1600 |
| Cover pulley | 0.6 | 1.0 | 1.5 |
| Non- cover pulley | 1.1 | 1.5 | 2.0 |
4. Range of Production
Diameters of pulley (mm): 200/250/315/320/400/500/630/800/1000/1200/1250
Length of pulley depends on the width of conveyor belt.
The width Range of conveyor belt (mm): 500/650/800/1000/1200/1400
Applications: Used in the steel industry, harbor, coal industry, power industry, cements industry, and more.
| Description | CEMA, DIN, JIS, AS, SABS, ISO Standard Design & JXIHU (WEST LAKE) DIS. ODM |
| Pipe | 1) Material : Q235 carbon steel equal to DIN S235JR 2) Roller Diameter : φ50mm ~ φ219mm / 2 inch ~ 8 5/8 inch 3) Roller Length: 150mm ~ 3000 mm 4) Thickness : 3.0 ~6.0 mm |
| Shaft | 1) Material : 45# steel equal to DIN C45 2) Cold-drawn bright round steel 3) Shaft Diameter: 20mm, 25mm, 30mm, 40mm, 45mm, 50mm |
| Bearing | 1) Single Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance 2) Brand: SKF,FAG,NSK,HRB, LYC, CHINAMFG or according to your requirement |
| Bearing Housing | 1) Material : Q235 carbon steel equal to DIN S235JR 2) Cold press working fit ISO M7 accuracy 3) Material thickness: 2.5mm ~ 5.0mm |
| Seals | 1) Labyrinth seal, nylon 6 material 2) JXIHU (WEST LAKE) DIS.’s patented product |
| Grease | 2# Lithium grease lubricant |
| Painting | 1) Ordinary painting, hot galvanized painting, Powder painting 2) Color: Black, red, yellow, blue or according to your requirement |
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| Structure: | Conveyor System |
|---|---|
| Material: | Carbon Steel |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Condition: | New |
| Transport Package: | Wooden Cases |
| Specification: | diameter from 50mm to 219mm |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do drive belt pulleys contribute to the functioning of agricultural equipment?
Drive belt pulleys play a crucial role in the functioning of agricultural equipment. Here’s a detailed explanation of how drive belt pulleys contribute to the operation of agricultural machinery:
1. Power Transmission:
Agricultural equipment, such as tractors, combines, and hay balers, often require the transfer of power from the engine to various components and attachments. Drive belt pulleys are used to transmit power from the engine’s crankshaft or power take-off (PTO) shaft to components like pumps, augers, conveyors, and cutting mechanisms. By connecting the engine to these components, the pulleys enable the transfer of rotational power, allowing the equipment to perform tasks such as harvesting, planting, and material handling.
2. Speed Control and Gear Reduction:
In agricultural machinery, it is essential to control the speed of various components or achieve gear reduction to match specific tasks and conditions. Drive belt pulleys, in combination with different pulley sizes or gear ratios, enable speed control and gear reduction. By adjusting the pulley sizes or using multiple pulleys, operators can modify the rotational speed of driven components, such as the cutting blades or conveyor belts, to optimize performance based on the requirements of the specific agricultural operation.
3. Belt-Driven Mechanisms:
Many agricultural machines utilize belt-driven mechanisms for functions like threshing, baling, or grain separation. Drive belt pulleys are integral components in these mechanisms, providing power transmission and tensioning for the belts. The pulleys ensure that the belts remain properly tensioned, enabling reliable power transfer and maintaining the desired operation of the belt-driven mechanisms in agricultural equipment.
4. Tensioning and Belt Adjustment:
Drive belt pulleys in agricultural equipment facilitate tensioning and adjustment of belts. Proper belt tension is critical for efficient power transmission and preventing slippage. Pulleys with adjustable positions or built-in tensioning mechanisms allow operators to easily adjust belt tension, ensuring optimal performance and preventing premature belt wear or damage. The ability to adjust belt tension is particularly important in agricultural equipment that may encounter variable loads or require periodic maintenance.
5. Implement Compatibility and Versatility:
Drive belt pulleys contribute to the compatibility and versatility of agricultural equipment. With the use of different pulley sizes or configurations, machinery manufacturers can design equipment that accommodates a wide range of implements and attachments. By selecting the appropriate pulley combination, operators can adapt the equipment to perform different tasks, such as switching between high-speed operations, like mowing, and low-speed operations, like tilling. This versatility enhances the efficiency and productivity of agricultural machinery.
6. Noise and Vibration Control:
Drive belt pulleys help control noise and vibrations in agricultural equipment. Well-designed pulleys with proper alignment and balanced operation minimize vibrations and reduce noise generated during equipment operation. This contributes to a quieter and more comfortable working environment for operators, especially during prolonged use of the machinery.
7. Maintenance and Serviceability:
Properly designed drive belt pulleys enhance the maintenance and serviceability of agricultural equipment. Pulleys that are easily accessible, with removable covers or guards, simplify maintenance procedures. This allows for efficient belt replacement, tension adjustment, or component servicing, reducing downtime and ensuring that the equipment remains operational during critical farming seasons.
8. Energy Efficiency:
Efficient power transmission is essential for achieving energy efficiency in agricultural machinery. Drive belt pulleys help optimize power transfer from the engine to the driven components, minimizing energy losses. Properly sized and designed pulleys ensure that power is efficiently delivered to perform agricultural tasks, resulting in reduced fuel consumption and lower operating costs for farmers.
In summary, drive belt pulleys are vital components in agricultural equipment, contributing to power transmission, speed control, belt-driven mechanisms, tensioning, implement compatibility, noise control, maintenance, serviceability, and energy efficiency. Their presence ensures the reliable and efficient operation of agricultural machinery, ultimately improving productivity and supporting the needs of modern farming practices.
How are drive belt pulleys used in the production of consumer appliances?
Drive belt pulleys play a crucial role in the production of consumer appliances. Here’s a detailed explanation of how drive belt pulleys are utilized in the manufacturing of consumer appliances:
1. Motor-to-Mechanism Power Transmission:
Consumer appliances, such as washing machines, dryers, dishwashers, and refrigerators, often require the transfer of power from an electric motor to various mechanisms within the appliance. Drive belt pulleys are used to connect the motor shaft to other components, such as pumps, agitators, drum assemblies, or fans. By using pulleys, the rotational power from the motor can be efficiently transmitted to the desired mechanism, allowing the appliance to perform its intended function.
2. Speed Control and Gear Reduction:
In certain consumer appliances, it is necessary to control the speed of rotating components or achieve gear reduction. Drive belt pulleys, in conjunction with different pulley sizes or gear ratios, enable speed control and gear reduction. By adjusting the pulley sizes or using multiple pulleys, the rotational speed of the driven components can be modified to match the desired operational requirements. This ensures the efficient and optimal performance of the consumer appliances.
3. Belt-Driven Mechanisms:
Consumer appliances often utilize belt-driven mechanisms for tasks such as agitating, spinning, mixing, or pumping. Drive belt pulleys are an integral part of these mechanisms, providing the necessary power transmission and tensioning for the belts. The pulleys ensure that the belts remain properly tensioned, allowing for reliable and efficient operation of the belt-driven mechanisms in the appliances.
4. Tensioning and Belt Adjustment:
Drive belt pulleys are used in consumer appliances to facilitate belt tensioning and adjustment. Tensioned belts ensure proper power transmission and prevent slippage. Pulleys with adjustable positions or tensioning mechanisms allow for easy and accurate belt tensioning, ensuring optimal performance and preventing premature belt wear or damage. The ability to adjust belt tension is particularly important in appliances with components that may experience variable loads or require periodic maintenance.
5. Noise and Vibration Control:
Drive belt pulleys contribute to noise and vibration control in consumer appliances. Well-designed pulleys with proper alignment and balanced operation help minimize vibrations and reduce noise generated during appliance operation. This enhances the overall user experience by providing quieter and smoother appliance functionality.
6. System Integration and Customization:
Drive belt pulleys offer flexibility in the production of consumer appliances by enabling system integration and customization. Manufacturers can utilize different pulley sizes, configurations, and arrangements to design appliances that meet specific performance and operational requirements. The adaptability of drive belt pulleys allows for the incorporation of different motor types, speeds, and driven components, ensuring the appliances are tailored to meet consumer needs.
7. Maintenance and Serviceability:
In consumer appliances, drive belt pulleys can contribute to ease of maintenance and serviceability. Pulleys that are designed for easy accessibility, with removable covers or guards, simplify maintenance procedures. This allows for efficient belt replacement, tension adjustment, or component servicing, minimizing downtime and enhancing the longevity of the appliances.
8. Energy Efficiency:
Efficient power transmission is crucial for achieving energy efficiency in consumer appliances. Drive belt pulleys help optimize power transfer from the motor to the driven components, minimizing energy losses. By using properly sized and designed pulleys, appliance manufacturers can enhance the energy efficiency of their products, resulting in reduced energy consumption and lower operating costs for consumers.
In summary, drive belt pulleys are extensively used in the production of consumer appliances for motor-to-mechanism power transmission, speed control, belt-driven mechanisms, tensioning, noise and vibration control, system integration, maintenance and serviceability, and energy efficiency. Their presence ensures reliable and efficient operation of the appliances, ultimately enhancing user satisfaction and product performance.
In which industries and applications are drive belt pulleys commonly used?
Drive belt pulleys are widely utilized in various industries and applications due to their versatility and effectiveness in power transmission. Here’s a detailed explanation of the industries and applications where drive belt pulleys are commonly used:
1. Automotive Industry:
Drive belt pulleys are extensively employed in the automotive industry. They are utilized in engines to transfer power from the crankshaft to components such as alternators, water pumps, power steering pumps, air conditioning compressors, and superchargers. These pulleys ensure the proper functioning of vital automotive systems and accessories.
2. Industrial Machinery:
In industrial machinery, drive belt pulleys are utilized in various applications. They are commonly used in conveyor systems to transfer power and enable the movement of materials along production lines. Drive belt pulleys are also employed in manufacturing equipment, agricultural machinery, printing presses, packaging machinery, and many other industrial applications where power transmission is required.
3. HVAC Systems:
In heating, ventilation, and air conditioning (HVAC) systems, drive belt pulleys are utilized to transfer power from electric motors or engines to components such as blowers, fans, and compressors. They help circulate air, control temperature, and maintain proper airflow in residential, commercial, and industrial HVAC systems.
4. Agricultural Equipment:
Agricultural machinery extensively incorporates drive belt pulleys. They are commonly used in tractors, combines, and other agricultural equipment to transfer power from the engine to various components such as grain augers, balers, pumps, and irrigation systems. Drive belt pulleys facilitate the efficient operation of agricultural machinery in planting, harvesting, and crop processing.
5. Fitness Equipment:
Drive belt pulleys are found in fitness equipment such as treadmills, stationary bikes, and weightlifting machines. They are utilized to transfer power from motors or flywheels to rotating components, allowing users to engage in cardiovascular exercises or strength training. Drive belt pulleys ensure smooth and reliable power transmission in fitness equipment.
6. Mining and Construction:
In the mining and construction industries, drive belt pulleys are used in heavy machinery and equipment. They are employed in conveyor systems, crushers, screeners, excavators, and other machinery to transfer power and facilitate material handling, crushing, screening, and excavation operations.
7. Material Handling:
Drive belt pulleys play a crucial role in material handling applications. They are used in warehouse conveyor systems, elevators, escalators, and lifts to transfer power and enable the movement of goods, packages, and people. Drive belt pulleys ensure efficient and reliable transportation in material handling operations.
8. Marine and Marine Equipment:
In the marine industry, drive belt pulleys are employed in various applications. They are used in marine engines to transfer power from the crankshaft to components such as generators, water pumps, and propulsion systems. Drive belt pulleys ensure the smooth operation and performance of marine vessels.
9. Power Generation:
In power generation facilities, drive belt pulleys are commonly used in turbines, generators, and other equipment. They are employed to transfer power from the rotating shafts to generators and other auxiliary components. Drive belt pulleys play a vital role in power generation and distribution.
These are just a few examples of the industries and applications where drive belt pulleys are commonly used. Their versatility, efficiency, and reliability in power transmission make them indispensable components in various mechanical systems across a wide range of industries.
editor by CX
2024-05-06